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Precision at scale: how Galventus handles 500+ blade inspections a year

Delivering nearly 500 blade inspections a year takes precision, speed and consistency. Galventus, one of Spain’s leading independent service providers for blade inspection and repair, found a smarter way to handle the volume without giving up quality.

500+inspections a year across multiple wind farms
15inspections in a single day, their record
6 monthsinspection campaigns completed on schedule
Since 2022running Dhalion Dot

About them

Galventus, based in Galicia, specialises in wind turbine blade inspection, maintenance and repair for operators across Spain and beyond. Its experienced technicians and engineers keep fleets reliable and extend asset life, managing long inspection campaigns with tight schedules and demanding clients.

The challenge

  • Manual inspections and reporting took a lot of time and were prone to inconsistencies.
  • Reviewing thousands of images, building reports by hand and keeping accuracy across large campaigns stretched the team.

What they did

In 2022 Galventus adopted the Dhalion autonomous drone system and its AI-powered analysis portal. The drone now captures high-definition images automatically, while the platform brings image review, damage validation and reporting together in one place.

  1. 01
    Initial adoption

    Moved from manual drone inspections to a Dot run by one pilot.

  2. 02
    Custom exports

    Export formats built for the needs of different clients, to save reporting time.

  3. 03
    AI adaptation

    The AI model was trained to detect and categorise damage the way their own blade experts do.

  4. 04
    Portal and reports

    The portal was fine-tuned to help them manage their report volume.

The results

  • Faster inspections with automated flight paths.
  • Less time on site and in post-processing.
  • Better data accuracy and repair prioritisation.
  • More efficient campaign planning and execution.
  • More confidence in blade condition assessments.

“Better quality and definition”

“The images have a better quality and definition, and that led to a more accurate identification of potential damages. We’re saving time across the entire process, especially during inspections.” Lucía Fernández, Senior Blade Specialist, Galventus.

Galventus now delivers the same trusted quality at a new scale of speed and precision, with faster turnarounds, greater accuracy and better decisions across its operations. It shows that technology can amplify expertise, not replace it.

At a glance

Client
Galventus
Based in
Galicia, Spain
Type
Blade inspection, maintenance and repair provider
Solution
Dhalion Dot (DJI M300), AI model trained with their blade experts, custom export format

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